Active Shock Damper Actuator

Active Shock Damper Actuator

Active Shock Damper Actuator

This was a technology demonstrator that flew on a university Cubesat satellite. The technology was used to damp motion of the spacecraft after momentum events such as solar array deployment. Active dampers are used in tall buildings to lessen the effects of building sway. This was a unique test on a small satellite.

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Indianapolis, IN  USA

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Shape Memory Alloy Actuator Actuated in Liquid Nitrogen

Shape Memory Alloy Actuator Actuated in Liquid Nitrogen

Shape Memory Alloy Actuator Actuated in Liquid Nitrogen

Nitinol can operate in the most extreme environments including this one at minus 356 degrees Fahrenheit. Our Nitinol Actuation Model predicted we would need to energize this Flexinol actuator at 30 Volts for 0.2 seconds to overcome the cooling effect of the liquid Nitrogen.

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Indianapolis, IN  USA

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High speed Flexinol HT cooling with Mineral Oil and Dry Ice

High speed Flexinol HT cooling with Mineral Oil and Dry Ice

High speed Flexinol HT cooling with Mineral Oil and Dry Ice

This video shows part of a study to determine enhanced cooling for rapid cycling of Nickel-Titanium.  We show 20″ of 15 mil Flexinol HT cooling in 2.2 seconds to full recovery in Mineral Oil and Dry Ice and a 15 pound spring.  Experimental data matches our model data closely.

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Indianapolis, IN  USA

Portland, OR  USA

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SMA Actuator Build Process

SMA Actuator Build Process

SMA Actuator Build Process

Six individual U-loop SMA actuators: 0.02” diameter SMA wires
Mechanically in parallel, electrically in series
Each actuator has a tuned overstress protection switch that removes power from entire circuit if any actuator is in overstress
7mm stroke, 112# force
~2 amps at +24 volts DC
Can be powered up to 27-28 vdc if you power for only ~1-2 seconds
Wait about 20-30 seconds between actuations for cooling due to thick SMA wire

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Indianapolis, IN  USA

Portland, OR  USA

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Nitinol Terminology

Nitinol Terminology

Nitinol Terminology

Af – Austenite Finish – The temperature at which the Martensite to Austenite transformation is completed in a single stage transformation.

As – Austenite Start – The temperature at which the Martensite to Austenite transformation begins on heating in a single stage transformation.

Austenite – The high temperature phase of Nickel Titanium. In its austenitic phase, NiTi is stiff and elastic and will immediately return to shape after bending.

Hysteresis – The difference in bending loads during loading and unloading.

Martensite – The low temperature phase of Nickel Titanium. In its martensitic phase, Niti is soft and bends easily. NiTi will stay in this state until exposed to heat above its TTR. NiTi in its martensitic state is responsive to chilling, as it becomes even softer and more easily bent.

Mf – Martensitic Finish – The temperature at which the transformation from Austenite to Martensite is completed on cooling a single stage transformation.

Ms – Martensite Start – The temperature at which the transformation from Austenite to Martensite begins on cooling in a single stage transformation.

Shape Memory – An apparent plastic deformation in the martensitic phase, which undergoes a thermo-elastic change in the crystal structure when heated through its transformation temperature range, resulting in a recovery of the deformation.

Superelasticity – A nonlinear recoverable deformation behavior of Nickel Titanium shape memory alloys at temperatures above Af. The nonlinear deformation arises from the stress-induced formation of martensite on loading and the spontaneous reversion of this crystal structure to austenite upon unloading.

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Indianapolis, IN  USA

Portland, OR  USA

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Mon-Sat: 8am - 5pm
Sun: Closed